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The thermal spraying processes are specialized, yet have a wide ranging utilization in both manufacturing and maintenance. The nature of the processes is truly synergistic. That is, there are many components and variables involved, which, when working together and properly applied, produce an effect far greater than indicated when they are considered individually. Yet each component and variable must be understood to permit the proper selection and operation of a particular process. With this background, the user is then in a position to tailor the process to a particular application.